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May 12, 2008

 

Where Will Steel, Stainless, Nickel, Aluminum, Copper and Zinc go in 2008?

What Will 2008 Bring in the Metals Markets? Earlier today, Lisa Reisman and Stuart Burns penned a thoughtful and lengthy post over on Metal Miner offering up their predictions for the metals markets in 2008. Among the metals categories they take their crystal ball to, the two examine where steel, stainless, nickel, aluminum, copper and zinc prices might be headed to on a global basis. In the same article, they also tackle the impact of a falling dollar and rising oil prices on global metals sourcing. What are some the assumptions driving the forecasts they present in their post? According to the metals blogging dynamic duo, “In the face of a slowing US economy, a mixed position for the European economies and a still strong Asian market, it is a particularly tough call this year to judge where prices will go. Our call is the US will teeter on recession. Europe though restricted by high ECB interest rates will still enjoy some (if reduced) growth providing the Euro/US Dollar exchange rate does not strangle exports. Asia in general and China in particular are still enjoying robust growth. China may well drop from the double digit growth of the last 5 years to high single digit figures but that is still a very significant driver for the world economy and particularly the world metal markets.”

Reading Stuart and Lisa reminds me about how much domain knowledge really counts in analyzing and covering specific commodities markets. Call me biased -- yes, I am married to one of the authors -- but relative to the price alerts and regurgitated crap that only mildly passes for journalism that the trades put out on metals, there's no substitute for the type of coverage that only true industry experience can bring to the table. Seriously, do we really want to know that the sky is falling and copper is up today, or do we care about why and where it might go tomorrow -- and what to do about it from a sourcing and trading perspective?

- Jason Busch

MFG.com on the iPhone

After leaving Boston and landing in Detroit last week for MFG.com's Fusion event, I showed a couple of snapshots of Emptoris on the iPhone to some folks and we collectively had a geek out moment. How cool, everyone thought. At that point, a few of the more technical members of the MFG.com entourage decided to see if their application would also run on the iPhone. Below is one shot that was taken at the event. As an aside, I've heard that Adobe Flex-based UIs -- such as the one that MFG.com is developing as a complement to its HTML version -- will not run on the iPhone at this point but many other web-based applications will. Still, we're looking at the Spend Management technology future in our hands with these photos even if it's not a rich Internet application one just yet.

iPhone and MFG.com

- Jason Busch

Emptoris 7 on the iPhone

At Emptoris' conference this week, I was able to get some screen shots of Emptoris 7 running on an iPhone. Very cool indeed. I suspect in the next couple of years that we'll see a number of procurement and supply chain applications offer complete or lightweight mobile client access for iPhones and other PDAs. I've thought through a number of use cases for this which I'll share in a later post.

iphone photo 1

iphone photo 1

- Jason Busch

Thinking Sourcing While Getting Lean

Over on Sourcing Innovation, Michael Lamoureux plugs the concept of Lean Sourcing, which combines elements of strategic sourcing and lean manufacturing to reduce the total landed / manufactured costs for materials (full disclosure: I have a financial interest in the concept he is plugging through my wife's consulting firm). Far beyond self interest, however, I firmly believe that in the years to come, we'll see a global environment ripe with opportunity for cost takeout opportunities for large and small manufacturers alike. But once companies achieve a degree of cost savings through deploying lean and strategic sourcing individually, they'll need to combine both elements to achieve next level savings.

For example, it will no longer be enough to optimize for lowest total landed cost on a delivered unit basis without taking into account additional value-added capabiliites that a supplier can offer such as vendor managed inventory (VMI) or just-in-time (JIT) sequencing. Only by truly understanding the components of a lean operating environment and combining rigorous, analytical- and process-driven sourcing methodologies will manufacturers truly be able to maximize their cost and risk reduction opportunities. And what's most interesting here, is that the opportunity is not so much around technology -- granted, better total cost management and scenario building / risk modeling tools would be nice -- but from an operational and educational perspective. Mandatory lean -- not to mention Six Sigma -- training for procurement, anyone?

- Jason Busch

Analytics Supply Chain Vendor TrueDemand Scores Funding

This past weekend, I read in Managing Automation that TrueDemand, a supply chain analytics vendor, scored a second round of funding. While playing on the fringes of what we could traditionally describe as Spend Management, the fact that TrueDemand Software was able to raise a substantial round ($8 million) in a somewhat challenging environment bodes well for such early stage analytics providers such as aPriori and Akoya (I'd lump Apexon in with that list as well, but the vendor is really in its second iteration -- it's not really an early stage play anymore). According to Managing Automation, TrueDemand's "Forecasting and Replenishment Suite includes analytical products that use RFID, point-of-sale, and other demand-signal information to quickly produce forecasts down to the location and SKU level." In the retail sector, this type of pinpoint visibility and analytics capability is critical given the fast turns and short lifecycles of most of what sits on the shelf in a typical Big Box environment. But it appears as if manufacturers -- especially in high tech -- such IBM and Intel have been the vendor's early adopter customers so far.

- Jason Busch

Sourcing Innovation: Securitizing Direct Materials

Last week, a number of my blogging colleagues began posting their thoughts on sourcing innovation. This unofficial brainstorm round-robin came courtesy of Michael Lamoureux, who suggested that we all chime in, providing our thoughts and opinion on the future of sourcing. Today, I thought I would share an innovative sourcing concept that I've been kicking around for quite some time, but is probably closer to reality today than it was when I first thought of it in my early days at FreeMarkets when I tried unsuccessfully to build a business plan around it. I apologize if this post comes off as more of a ramble than my usual musings, as I want to get a fair amount down on these virtual pages in a short space. This post also assumes a bit of prior knowledge on options, futures, and capital markets to fully get the gist. So here goes:

Historically, companies have always purchased direct materials from suppliers based on a direct relationship (i.e., company A contracts with supplier B to provide parts X, Y, and Z). Reverse auctions, strategic sourcing, optimization, and one-off part capacity-based marketplace approaches (e.g., MFG.com) have done nothing to address the underlying problems with this model. That's because if looked at from a capital markets perspective, traditional -- or even new -- sourcing approaches are woefully inefficient. Consider that if you were a stock broker, would you contact a company to buy its shares or debt directly? No, unless you were in private equity. Rather, you would buy it on an open market, conducting a trade through a physical or electronic exchange (and quite possibly through an intermediary such as a floor trader). And because you were buying it on the open market, you would pay a true market price -- the ask price -- and if you were selling it, you could sell it at the bid price.

If you were buyer or seller, you might even trade on the company’s futures, hedging your bets or taking additional risks and possible returns by buying or selling options contracts which would give you the right -- but not the obligation -- to buy or sell the stock at a certain price on a certain date. In the financial markets, these mechanisms combine to create liquidity and tighter spreads in pricing the underlying commodity, or in this case, stock. It also allows outsiders or traders to speculate as well, creating a true market environment and enhanced liquidity. In other words, the invisible hand is not so invisible at all, in a true bid/ask market.

Now, let's take this concept and applying to the world of direct materials. Consider metals categories such as forgings, castings, and machinings. We all can agree that it would be impossible to securitize future production of actual parts on a bid/ask market given that many are built to print, or delivered in a customized fashion (e.g., JIT) which introduces too many variables to factor into a pricing equation, and that would most likely not be desirable for another party. But what if you could securitize future capacity (e.g., future machine time and the costs of the other underlying components such as materials and labor)? What if, for example, a major industrial manufacturer approached its top suppliers from a quality perspective and told them that they could guarantee them a certain amount of capacity for the next thirty-six months -- given their machinery, equipment, and labor capabilities -- but did not know exactly what they would want them to supply, but knew, exactly, the amount of time necessary for production runs of certain parts (as well as the cost breakdown elements of these parts). Then, things get interesting. Because what the company is in effect buying are not parts, but capacity, which is something which is possible to securitize and trade with other organizations. And once something is securitized, it's possible to start to trade it on the options side of the equation as well, which could benefit all parties. What if, for example, a supplier sold a put option on a certain amount of capacity for delivery over a three month period in a year's time?

Suppliers would benefit substantially from this model. For one, they could forward sell capacity and realize cash flow to fund investments in equipment, labor, etc. They would also benefit by better understanding the market price for capacity. Perhaps this type of "capacity" sell would also benefit suppliers by letting them lock-in a portion of future revenue, while letting them float the rest by letting other companies buy on contract based on specified demand. In any event, stable, predictive, operating cash flow is a major benefit of this model, at least on the supply side.

Buyers would also benefit by being able to choose to buy a balance of capacity or the actual parts themselves, and ensure they were purchasing at a true market price. And they could also take a more active role in acquiring the underlying commodities that go into finished parts from suppliers, reducing risk and variability of supply markets pricing, avoiding escalation / de-escalation clauses entirely. In addition, if they were not happy with the current market price for capacity, they could try a direct negotiation technique, or they might hedge their bets by buying a "call" on future capacity rather than the underlying contract itself. And if they know the supply market well, perhaps they might even become a trading party, buying and selling capacity for profit based on their analysis of the market. The possibilities are endless, but the potential for all parties is huge. So Frank Russo, if you're reading this, what about having MFG.com consider such a model! You guys are in a far better position to attempt such an approach than anyone else out there.

- Jason Busch

Commodity Prices Got You Down? Think Differently!

Industry Week -- which is not usually a stronghold of Spend Management thought leadership -- had a worthwhile read last week that discussed how different companies are dealing with escalating prices for metals, plastics and other categories. One oft repeated concept which is called out in the piece is how "manufacturers are getting smarter about the product development lifecycle and bringing procurement expertise into the process sooner, such as before the materials are specified." Other more novel ideas the article suggests include looking at the opportunity to use reprocessed or scrap metal in production. Industry Week also discusses how come companies are using aggregated buying techniques that enable central procurement departments "to lock in raw material prices not only on their own behalf, but also on behalf of suppliers that make parts for them." This is a technique that HP and others have been deploying for years -- remember the famous Atlas Commerce resins example? -- but that many companies stand to benefit from.

Another unique suggestion in the article is how manufacturers can reduce costs by redesigning products with alternative materials. The article cites the case of Goodyear, which "has increased its ability to substitute synthetic rubber for natural rubber, thus taking advantage of the price differential between the two materials." My kudos go out to Industry Week for getting into alternative approaches to Spend Management in their discussion. Far too often, one hears the same stories of cost reduction over and over again. But the nuances, tactics and techniques that leaders deploy are things that we can all learn from.

- Jason Busch

"In-sourcing" Outsourcing

While I'm not sure if I agree with all of the logic in this Supply Management article, I nonetheless found the argument creative. In the piece, Rich Simmonds, a consultant, is quoted as suggesting that procurement organizations "match the outsourcers by adopting their best practice to become an internal outsourcer." According to Simmonds, the advantage of this approach is that "removes some of the perceived disadvantages of outsourcing, such as lack of flexibility and reliance on a third party". The article goes onto argue that to get the most from this structure, the internal outsourcer should be a "separate legal entity with incentive to drive profits ... they should report to the board, have service and operating level agreements and build long-term relationships with customers."

After reading the short piece, I must commend Simmonds for such creativity, but in the practical world, I think his concepts would not work as envisioned. I doubt, for example, that most procurement organizations could obtain the level of year-over-year savings on indirect spend that the top outsourcers can achieve, especially given third-party category expertise and leverage. But for direct materials, I think his argument could hold true, especially for companies like Alcoa with significant category scale in aluminum and the internal expertise of both procurement and trading operations. For example, if Alcoa were able to create an internal "outsourced group" with accountability for castings spend, they could in theory provide better results than any outsourcer and could spin-out these capabilities to the external market. For procurement leaders looking to capitalize on their organization's IP, the other option is to invest in internally developed technology and then spin-out these capabilities to the external marketplace. In fact, this is the exact story behind Akoya which spun out of Caterpillar's procurement operation.

- Jason Busch

Further Proof: The Right Spend Management Technology Pays Off

I found Patricia Moody's recent article on technology adoption at HP, Caterpillar, and Datacraft Solutions in Supply Chain Management Review incredibly informative. In the piece, Moody profiles both basic and advanced Spend Management technology applications. For example, the article details how HP is using risk management analytics to balance "critical cost factors against projected market conditions" in volatile commodity areas. The software enables HP to "keep their place in line without paying long-term premiums to suppliers ... by [playing with] different scenarios. Simulating market swings takes some of the risk out of buying over long-term contracts; risk management software helps planners lock-in reliable supplies of key commodities from great suppliers without giving away the store." The article also cites other technology usage examples at HP including e-sourcing and should-cost analysis. If you're curious to learn what types of Spend Management technology market leaders deploy, it's worth spending a few minutes to take a close read of the article (incidentally, the above link is to a wire version with a few formatting issues -- the actual article is not yet available on the Supply Chain Management Review site).

- Jason Busch

A Quick Update: Spend Visibility Innovation

It's good to see Verticalnet enhancing its spend visibility capabilities. I especially like their positioning around using the solution to identify M&A synergies. Historically, Verticalnet has taken a largely services-driven approach to visibility while also offering supporting software. This model came out of Verticalnet's acquisition of Tigris, a consultancy with a large spend visibility consulting practice. While a proven model, it contrasts significantly with other providers that push focused, software-driven auto-classification technology (e.g., Softface, now part of Ariba).

An entirely new take on the spend visibility software market is Eric Strovink's new venture, BIQ. BIQ's solution is completely software driven and provides a highly flexible, affordable -- with pricing starting at $3K per month -- analytics cockpit which makes it easy to get started hacking away at data. Previously, Eric was CTO at Zeborg, which is now part of Emptoris. Zeborg followed a different and more expensive software and services-driven model to help companies build visibility into spending data (owing in part to its Zeborg legacy, Emptoris maintains the reputation of being one of the more expensive spend visibility providers in the market today). I had the chance to speak with Eric last week, and look forward to sharing what I learned in our conversation in the coming weeks. Later in the summer, I plan to dig into more detail on Zycus, one of the last spend analytics pure-plays left in the market, as well.

- Jason Busch

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